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engineering

Hossam Kishawy
Bsc, MSc, PhD (McMaster), PEng

Professor
Dean

Department of Mechanical and Manufacturing Engineering

Faculty of Engineering and Applied Science

Contact information

2000 Simcoe Street North
Oshawa, Ontario L1G 0C5
Office: ERC 4036

905.721.8668 ext. 2810
905.721.3370 (fax)

hossam.kishawy@ontariotechu.ca

Research topics

  • Manufacturing
  • High Speed Machining
  • Modelling and Optimization
  • Finite Element Modelling
  • Residual Stresses and Stress Analysis

Education

  • Ph.D., Mechanical Engineering Department, McMaster University, Hamilton, ON, Canada, 1998
  • M.Sc., Mechanical Engineering, Tuskegee University, Tuskegee, AL 36830, USA, 1994
  • B.Sc. with honours degree, Production Engineering Department, Faculty of Engineering & Technology, Helwan University, Cairo, Egypt, 1990

Courses

  • Manufacturing processes
  • Mechanical Vibration
  • Dynamics
  • Material Science
  • Strength of Material
  • Manufacturing System and Design (Technical Elective)
  • Principles of Metal Cutting (Technical Elective)
  • Machine tools Dynamics (Graduate course)
  • Numerical Control of Machines (Technical Elective)

Research and expertise

My research interests cover several aspects of advanced manufacturing and sustainable manufacturing processes, environmentally friendly processes, optimization, design and stress analysis. My recent book entitled “Machining Difficult-to-Cut Materials: Basic Principles and Challenges” (published by Springer) presents the state of the art research related to the machining of difficult to cut materials and findings in the area of machining mechanics as well as surface quality and integrity. Together with my research group, I have a patent and my work has been featured in over 200 publications in reputable journals, conferences and book chapters. During my research career, I have supervised over 30 Masters and Ph.D. students.

Publications and presentations

  • Selected publications and presentations

    Patent

    1. Parker, G., Kishawy, H.A., Self-Propelled Rotary Tool, US Patent, publication number US 9,511,420 B2, Dec 6, 2016.

    Books and Book Chapters

    1. Kishawy & Husseini, "Machining of Difficult to Cut Materials" Springer, Series Materials Forming, Machining and Tribology, ISBN 978-3-319-95966-5, 2018.
    2. "Self-Propelled Rotary tool" CIRP Encyclopedia of Production Engineering, 2018.
    3. Chapter 8 "Lean Manufacturing" in Modern Manufacturing Engineering by J. P. Davim (Editor), SPRINGER. Pp. 249-270, ISBN 978-3-319-20152-8, 2015.
    4. Chapter 2 "Cutting tool materials and tool wear" in Machining of Titanium Alloys by J. P. Davim (Editor), SPRINGER. Pp. 31-56, ISBN 978-3-662-43901-2, 2014.
    5. Chapter 3 "Machinability of Titanium and Its Alloys" Machinability of Advanced Materials, Edited by J. Paulo Davim, ISBN: 9781848213968, Wiley, Hardback, 2014.
    6. Chapter 2, "Turning of Composites" in "Machining Technology of Composite Materials: Principles and Practice" Edited by H Hocheng, Woodhead Publishing Limited, ISBN 978-0-85709-030-0, 2012.
    7. Chapter 15 "Analyzing the Machinability of Metal Matrix Composites" in "Machining Technology of Composite Materials: Principles and Practice" Edited by H Hocheng, Woodhead Publishing Limited, ISBN 978-0-85709-030-0, 2012.

    Selected Recent Journal Papers

    1. Hegab, H., Kishawy, H. A., Umer, U., Mohany, A., (2019), "A model for machining with nano-additives based minimum quantity lubrication," International Journal of Advanced Manufacturing Technology, 102(5-8), pp. 2013-2028.
    2. Hegab, H. Kishawy, H. A., Darras, B., (2019), "Sustainable cooling and lubrication strategies in machining processes: A comparative study," Procedia Manufacturing, 33, pp. 786-793.
    3. Massoom, Z. F., Kishawy, H. A., (2019), "Prediction of critical thrust force generated at the onset of delamination in machining carbon reinforced composites," International Journal of Advanced Manufacturing Technology, 103(5), pp. 2751-2759.
    4. Kishawy, H. A., Hegab, H., Umer, U., Mohany, A., (2018), "Application of acoustic emissions in machining processes: Analysis and critical review," International Journal of Advanced Manufacturing Technology, 98(5-8), pp. 1391-1407.
    5. Hegab, H., Kishawy, H. A., (2018), "Towards sustainable machining of Inconel 718 using nano-fluid minimum quantity lubrication," Journal of Manufacturing and Materials Processing, 2(3), pp. 50.
    6. Hegab, H., Umer, U., Soliman, M., Kishawy, H. A., (2018), "Effects of nano-cutting fluids on tool performance and chip morphology during machining Inconel 718," International Journal of Advanced Manufacturing Technology, 96(9-12), pp. 3449-3458.
    7. Kishawy, H. A., Hegab, H., Saad, E., (2018), "Design for sustainable manufacturing: Approach, implementation, and assessment," Sustainability, 10(10), pp. 3604.
    8. Fattahi, Z., Hegab, H., Kishawy, H. A., (2018), "Analytical prediction of delamination during drilling composite laminates," Procedia Manufacturing, 26, pp. 237-244.
    9. Eltaggaz, A., Hegab, H., Deiab, I., Kishawy, H. A., (2018), "Hybrid nano-fluid-minimum quantity lubrication strategy for machining austempered ductile iron (ADI)," International Journal on Interactive Design and Manufacturing (IJIDeM), 12(4), pp. 1273-1281.
    10. Pervaiz, S., Kannan, S., Kishawy, H. A., (2018), "An extensive review of the water consumption and cutting fluid based sustainability concerns in the metal cutting sector," Journal of Cleaner Production, 197(1), pp. 134-153.
    11. Yussefian, N. Z., Hosseini, A., Hosseinkhani, K., Kishawy, H. A., (2018), "Design for manufacturing of variable microgeometry cutting tools," Journal of Manufacturing Science and Engineering, 140(1), pp. 011014.
    12. Nasr, M. N. A., Ghandehariun, A., Kishawy, H. A., (2017), "A physics-based model for MMCs deformation during machining: A modified constitutive equation," Journal of Engineering Materials and Technology, 139(1), pp. 0011003-8.
    13. Barari, A., Kishawy, H. A., Kaji, F., Elbestawi, M. A., (2017), "On the surface quality of additive manufactured parts," International Journal of Advanced Manufacturing Technology, 89, pp. 1969-1974.
    14. Aramesh, M., Attia, M., Kishawy, H. A., Balazinski, M., (2017), "Observation of a unique wear morphology of CBN inserts during machining of titanium metal matrix composites (Ti-MMCs): Leading to new insights into their machinability," International Journal of Advanced Manufacturing Technology, 92(1-4), pp. 519-530.

    Journal Publications

    1. Nasr, M. A., Ghandehariun, A., Kishawy, H. A. (2017). “A Physics-based Model for MMCs Deformation during Machining: A Modified Constitutive Equation” Transaction of the ASME, Journal of Engineering Materials and Technology, Journal of Engineering Materials and Technology, Vol 139, No. 1, DOI: 10.1115/1.4034509.
    2. Sikder, S., Barari, A. and Kishawy, H. A. (2015). "Global Adaptive Slicing of Nurbs Based Sculptured Surface for Minimum Texture Error in Rapid Prototyping." Rapid Prototyping Journal.  Vol. 21 No. 6, pp.649 – 661.
    3. Ciloglu, H., Alziadeh, M., Mohany, A. and Kishawy, H. A. (2015). "Assessment of the Whole Body Vibration Exposure and the Dynamic Seat Comfort in Passenger Aircraft." International Journal of Industrial Ergonomics, Volume (45), pp.116-123.
    4. Hosseini, A. and Kishawy, H. A. (2015). "On the Optimized Design of Broaching Tools." Journal of Manufacturing Science and Engineering (Transaction of the ASME) 136(1): 011011.
    5. Kishawy, H. A., Reddy, N. S. K., Ghandehariun, A. and Abdelmoneam, H. M. (2015). "On a Novel Solid Lubricant–Coated Cutting Tool: Experimental Investigation and Finite Element Simulations." Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, Volume (229), No. 11, pp. 1893-1899.
    6. Kishawy, H. A., Hosseini, A., Moteakef-Imani, B. and Astakhov, V. P. (2012). "An Energy Based Analysis of Broaching Operation: Cutting Forces and Resultant Surface Integrity." CIRP Annals - Manufacturing Technology 61(1): 107-110.
    7. Kishawy, H. A. and Pang, L. (2012). "A Phenomenological Modeling of Deformation During Metal Cutting: A Modified Thick Shear Zone Analysis." Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture 226(9): 1431-1441.
    8. Rosen, M. A. and Kishawy, H. A. (2012). "Sustainable Manufacturing and Design: Concepts, Practices and Needs." Sustainability 4(2): 154-174.
    9. Sikder, S. and Kishawy, H. A. (2012). "Analytical Model for Force Prediction When Machining Metal Matrix Composite." International Journal of Mechanical Sciences 59(1): 95-103.
    10. Hosseini, A., Moetakef-Imani, B. and Kishawy, H. A. (2011). "Mechanistic Modelling for Cutting with Serrated End Mills - a Parametric Representation Approach." Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture 225(7): 1019-1032.
    11. Haglund, A., Kishawy, H. A., and Rogers, R. J. “An Exploration of Friction Models For The Chip Tool Interface Using An Arbitrary Lagrangian-Eulerian Finite Element Model,” Wear, Vol. 265, issue 3-4, pp, 452-460, 2008.
    12. Kishawy, H. A., Deiab, I. M. and Haglund, A. J., “ALE Analysis on Cutting with a Honed Tool,” Proceeding of the Institution of Mechanical Engineers: Part B, Journal of Engineering Manufacture, Vol. 222, pp. 155-162, 2008.
    13. Kannan, S. and Kishawy, H. A., “Tribological Aspects of Machining Aluminium Metal Matrix Composites” Journal of Materials Processing Technology, Vol 198, No. 3, pp. 399-406, 2008.
    14. Kannan, S. and Kishawy, H. A., “Surface Characteristics of Machined Aluminium Metal Matrix Composites,” International Journal of Machine Tool and Manufacture, Vol. 46, pp 2017-2025, 2006.
    15. Kishawy, H. A., Haglund, A. J., Balazinski, M. “Modelling of Material Side Flow in Hard Turning,” Annals of the CIRP, Vol. 55, No.1, pp. 85-88, 2006.
    16. Kannan, S., Kishawy, H. A., Deiab, I. M., and Surappa, M. K., “On the Role of Reinforcements on Tool Performance During Cutting Metal Matrix Composites,” Journal of Manufacturing Processes, SME, pp. 67-75, Vol. 8, No. 2, 2006.
    17. Kannan, S., Kishawy, H. A., Balazinski, M. “Flank Wear Progression During Machining Metal Matrix Composites,” Transactions of the ASME, Journal of Manufacturing Science and Engineering, Vol. 128, pp 787-791, 2006.
    18. Li, L. and Kishawy, H. A., “A Model for Cutting Forces Generated During Machining with Self-propelled Rotary Tools,” International Journal of Machine Tool and Manufacture, Vol. 46, pp.1388-1394, 2006.
    19. Kishawy, H. A., Li, L., and El-Wahab, A. I., “Prediction of Chip Flow Direction During Machining With Self-Propelled Rotary Tools,” International Journal of Machine Tool and Manufacture, Vol. 46, pp.1680-1688, 2006.

    Conference Publications

    1. Kannan, S., Kishawy, H. A. and Balazinski, M. “Analysis of Abrasive Wear During Machining Metal Matrix Composites” in Jahazi M., Elboudjaini M. and Patnaik, P., Aerospace Materials and Manufacturing Processes: Emerging Materials, manufacturing and Repair Techniques, proc. Of the 3rd Int. Symp. Of CIM, COM2006, Montreal, Canada, 1-4 Oct., pp.227-236, 2006.
    2. Kannan, S., Kishawy, H. A., Deiab, I. M., and Surappa, M. K., “Analytical Modeling Of Cutting Tool Wear In Machining Metal Matrix Composites,” Fifteenth International Conference on Composite Materials, Durban, South Africa, 27 June to 01 July, p. 523, CDROM, 2005.
    3. Kannan, S., Kishawy, H. A., Deiab, I. M., and Surappa, M. K., “Modeling of Tool Flank Wear Progression During Orthogonal Machining of Metal Matrix Composites,” Transactions of the SME, North American Manufacturing Research Conference, Volume 33, 605-612, 2005.

    Selected Public Non-refereed Presentation

    1. Sustainable Manufacturing: Opportunities and Challenges, AEAS 46th, Annual Conference, 2019.
    2. Higher Education in Transformation Canada Irland-Chile: Comparative Panel on Engineering, Oshawa, Canada, 2016. 
    3. Engineering and Public Policy: Expand the Engineering degree, expand the opportunity, Canadian Academy of Engineering annual meeting, Hamilton, Canada, 2016.
    4. Meeting the outcome based Accreditation Criteria for Engineering Program. Canadian Engineering Education Association Conference, Calgary, Canada, 2014.
    5. Advanced Vehicle Energy Concepts and Structures for China (AVECS), Clean Energy Automotive Engineering Centre of Tongji University, Shanghai, China, 2014.
    6. Advanced Manufacturing. Advanced Manufacturing Event, Oshawa, Canada, 2009.