Skip to main content

Dr. Sayyed Ali Hosseini

Dr. Sayyed Ali Hosseini

BSc, MSc, PhD, P.Eng

Associate Professor
Department of Mechanical and Manufacturing Engineering

Contact Information

  2000 Simcoe Street North
   Oshawa, Ontario L1G 0C5
   Office: ACE 2023

  905.721.8668 ext. 5724


google scholar    research gate    linkedin

  • Additive Manufacturing
  •  Subtractive Manufacturing
  •  Modeling and Simulation of Machining Operations
  •  Machining Difficult-to-Cut Materials
  •  Surface Integrity
  •  Material Behavior
  •  Design and Optimization
PhD (Mechanical Engineering)
Ontario Tech University (Ontario Tech), Canada  2013

MSc (Mechanical Engineering)
Ferdowsi University of Mashhad, Iran  2008

BSc (Mechanical Engineering)
Ferdowsi University of Mashhad, Iran 2005

Introduction to Engineering

Engineering Design

Concurrent Engineering and Design

Structure and Properties of Materials

Solid Mechanics


Manufacturing and Production Processes

Kinematics and Dynamics of Machines

Quality Control

Integrated Manufacturing Systems

Modeling Manufacturing Systems

Reliability and Maintenance

Principles of Material Removal Processes

Mechanics and Dynamics of Machine Tools

Special Topics in Continuum Mechanics

Ontario Tech Student Choice Award Nomination (2017, 2018, 2019, 2024)

Ontario Tech Engineering Research Award (Early Career Category) (2023)

Alumni Certificate of Recognition for the Up-and-Coming Award Nomination (2018)

Ontario Tech Alumni Certificate of Recognition for Early Career Achievement (2015)

Ontario Tech 3MT (Three Minute Thesis Presentation Competition) Finalist (2013)

Ontario Tech Dean’s Graduate Scholarship (2009-2012)

Ontario Tech Graduate Research Assistantship (2009-2013)

Ontario Tech Graduate Entrance Scholarship (2009)


Kishawy, H.A.*, Hosseini, A. (2019): Machining Difficult-to-Cut Materials, Basic Principles and Challenges. Springer. 240 pp.

Book Chapters:

Hosseini, A.*, Kishawy, H.A., Hussein, H.M. (2015): Lean Manufacturing. Modern Manufacturing Engineering. Edited by Davim, J.P. Springer. pp: 249-269.
Hosseini, A., Kishawy, H.A.* (2014): Cutting Tool Materials and Tool Wear. Machining of Titanium Alloys. Edited by Davim, J.P. Springer. pp: 31-56.
Hosseini, A.*, Kishawy, H.A., Hussein, H.M. (2014): Machinability of Titanium and Its Alloys. Machinability of Advanced Materials. Edited by Davim J.P. John Wiley & Sons Inc. pp: 95-118.

Recent Journal Papers

Shankar Narayanan, Y., Nguyen, N., Hosseini, A.* (2024): Milling of Additively Manufactured AlSi10Mg with Microstructural Porosity Defects, Finite Element Modeling and Experimental Analysis. Journal of Manufacturing Processes. 118: 242-260
Molazadeh, S., Diba, F., Hosseini, A.* (2023): Anisotropic Modelling of Material Behavior for Additively Manufactured Parts Made by Material Extrusion. The International Journal of Advanced Manufacturing Technology, 129 (7): 3453-3473
Sanderson, B., Diba, F., Kishawy, H.A., Hosseini, A.* (2023): Finite Element Analysis of Additive Manufacturing of Polymers using Selective Laser Sintering. The International Journal of Advanced Manufacturing Technology, 129 (3): 1631-1647
Hopkins, C., Clarke, T., Nguyen, N., Yussefian, N.Z., Hosseini, A.* (2023): On Modelling the Cutting Forces and Impact Resistance of Honed Milling Tools. Transactions of the Canadian Society for Mechanical Engineering, 48: 53-67
Nguyen, N., Hosseini, A.* (2023): Direct Calculation of Johnson-Cook Constitutive Material Parameters for Oblique Cutting Operations. Journal of Manufacturing Processes. 92: 226-237.
Kishawy, H.A., Nguyen, N., Hosseini, A., Elbestawi, M.* (2023): Machining Characteristics of Additively Manufactured Titanium, Cutting Mechanics and Chip Morphology, CIRP Annals, 72: 49-52.
T. Clarke, Hosseini, A.* (2023): Effects of print parameters on tensile characteristics of additively manufactured polyethylene terephthalate-glycol (PETG), The International Journal of Advanced Manufacturing Technology, 125 (11-12): 4953-4974
Khodabakhshi, Z., Hosseini, A.*, Ghandehariun, A. (2023): Minimization of Non-Productive Time in Drilling: A New Tool Path Generation Algorithm for Complex Parts. Journal of Advanced Manufacturing Systems. 22(02): 257-277.
Imad, M., Kishawy, H.A., Yussefian, N.Z., Hosseini, A.* (2022): Effect of Cutting Edge Radius when Milling Hardened Steels: A Finite Element Analysis and Surface Integrity Investigation. Machining Science and Technology, 26(4): 571-594
Kishawy, H.A., Salem, A., Hegab, H., Hosseini, A., Elbestawi, M.* (2022): An Analytical Model for the Optimized Design of Micro-Textured Cutting Tools. CIRP Annals, Manufacturing Technology. 71(1): 49-52.